Product Overview

 

Engineered for high-volume commercial distribution, this enterprise-grade vape hardware platform integrates advanced ceramic atomization technology with leak-resistant structural architecture. Built for global brand owners seeking scalable manufacturing partners, each unit undergoes automated assembly and multi-stage electrical testing to ensure low field-failure rates.

 

 
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Product Information

 

Specification

Standard Configuration

Customizable Options

Dimensions

105 mm x 22 mm x 11 mm

Custom tooling available

Battery Capacity

550 mAh Rechargeable (Cobalt cell)

400 mAh - 850 mAh

Tank Capacity

2.0 ml - 15.0 ml

Regulated compliant (2 ml) / Bulk (15 ml)

Heating Element

Porous ceramic core (1.2 ohm)

Mesh coil / Dual vertical wire

Charging Interface

Type-C USB (Fast charge)

Micro-USB / Magnetic base

Chassis Material

Aluminum alloy extrusion / PCTG mouthpiece

Stainless steel / Zinc alloy

 

 
 
Product Features

Isolating Airflow Path

Separate airflow chambers prevent condensate accumulation from reaching the battery housing, eliminating internal short-circuit risks.

Stable Thermal Distribution

Porous ceramic heating elements maintain a consistent surface temperature of 220°C - 250°C, preventing thermal degradation of the e-liquid.

Dual-Seal Reservoir

Ultrasonic welding combined with medical-grade silicone gaskets withstands negative pressure testing at 45 kPa during airfreight transport.

Precision Voltage Regulation

Integrated MCU chip cuts output at 3.6V constant voltage, preventing burnt dry hits as the battery discharges.

 

Manufacturing Capability
1

Facility Scale:

25,000 m2 dust-free workshop operating under ISO 9001 and GMP standards.

2

Production Lines

18 automated SMT lines and 12 modular final assembly lines.

3

Daily Output

250,000 finished units per 24-hour production cycle.

4

Core Machinery

Swiss-type CNC lathes for custom hardware machining, automated laser welding robots, and high-speed filling machines.

 

the only place you'll find outside the home

 

Incoming Material Inspection (IQC)

X-ray fluorescence (XRF) testing on all metal alloy components to verify RoHS compliance and heavy metal restrictions.

In-Process Quality Control (IPQC)

Automated resistance checks and high-pot electrical isolation testing on 100% of printed circuit board assemblies (PCBAs).

WGA 80K 4in1 Vape

 

Finished Goods Testing (FQC):

Negative pressure chamber test (simulating 12,000 ft altitude air transport).

High-temperature/humidity stress storage (60°C at 95% RH for 48 hours).

Automated puff-machine actuation testing (tolerance set to +/- 5% of rated puff volume).

 

Compliance & Documentation

 

 

Certificates

MSDS and UN38.3 test reports for integrated lithium-ion power cells.

 

Regulatory Support

Heavy metal migration test data and baseline safety documentation to support client-side regional compliance filings.

 

Traceability

Laser-etched matrix codes on device chassis linking directly to raw material lot numbers and production timestamps.

 

 

OEM / ODM Support

 
 

Engineering Services: Technical review of client-supplied 3D CAD files, providing DFM (Design for Manufacturing) feedback and structural optimization within 3 business days.

 
 

Customization Scope: Custom color anodizing, laser engraving, bespoke packaging design, and component-level adjustments based on client specifications.

 
 

Minimum Order Quantity (MOQ): 3,000 units per SKU for custom colorways; 10,000 units for custom tooling configurations.

 

 

Ordering Information
 

Standard Lead Time

15 - 20 business days following final artwork and sample approval.

Payment Terms

T/T (30% deposit, 70% balance prior to ex-factory dispatch); L/C accepted for tier-1 accounts.

Packaging Specifications

Medical-grade blister trays packed in corrugated master cartons (500 units/carton, gross weight 12.4 kg).

Logistics Support

Ex-works (EXW), FOB, or DDP air/sea freight handled via verified forwarder partnerships.

 

FAQ

 

 

Q: What is the defective rate per batch, and how are replacements handled?

A: Field defect rates are maintained below 0.3%. Defective units identified during retail distribution are credited against subsequent production orders based on photographic and batch-number audit logs.

Q: Can your factory provide compliant documentation for international market entry?

A: Yes. We supply comprehensive emissions test reports, ingredient declarations, and electrical safety documentation required for regional customs and portal submissions.

Q: What is the procedure for custom OEM tooling development?

A: The process begins with a DFM (Design for Manufacturing) review of your 3D CAD files. Upon signing an NDA, we build prototype molds within 12 days for functional testing before mass production tooling begins.

Q: How do you prevent e-liquid leakage during air freight shipment?

A: All devices undergo a 2-hour negative pressure vacuum test (45 kPa) in our final testing line to ensure seal integrity before vacuum-foil barrier packaging.

Q: What battery cell brands are utilized in your rechargeable vape hardware?

A: We utilize Grade-A lithium-ion cobalt cells sourced from Tier-1 manufacturers, complete with integrated over-current and short-circuit protection ICs.

As one of the leading new vapes manufacturers and suppliers in China, we warmly welcome you to wholesale bulk new vapes made in China here from our factory. All customized products are with high quality and competitive price. Contact us for quotation.

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