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Product Overview

 

Contract manufacturing operations deliver scaled production for disposable electronic nicotine delivery systems. Facilities handle automated assembly, calibrated draw resistance, and zero-leakage integration across complex supply chains. Hardware configurations incorporate medical-grade PCTG fluid reservoirs, food-grade silicone isolation gaskets, and vertical mesh heating elements designed to preserve consistent flavor delivery through the complete discharge lifecycle.

 

 
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Product Information

 

Technical Specification

Standard Tier

Extended Capacity Tier

E-Liquid Volume

$2.0mL$ (Volume-Regulated)

$10.0mL - 18.0mL$

Puff Count

600 puffs

5,000 - 15,000 puffs

Battery Capacity

$400mAh$ (Cobalt oxide)

$650mAh$ (Rechargeable Type-C)

Coil Architecture

$1.2\Omega$ Organic Cotton Core

$1.0\Omega$ Mesh Heating Element

Nicotine Formulations

$0mg, 10mg, 20mg$ Salt Nicotine

$20mg, 50mg$ Nicotine Salt

Chassis Materials

Aluminum Alloy 6063 / PC-ABS

Stainless Steel 304 / Soft-touch UV Coating

 

Product Features
 
 
 

Dual-Channel Airflow

Precision-molded intake channels prevent condensation buildup and isolate the airflow sensor from the e-liquid reservoir.

 
 

Constant Voltage Output

Integrated MCU chips regulate power delivery from 100% battery down to 5% cutoff, preventing burnt tastes at low charge levels.

 
 

Anti-Leak Sealing

Ultrasonic welding secures the central airway tube, with silicone gaskets rated for negative pressure changes during air freight transport.

 
 

Thermal Protection

Battery management circuits cut power automatically upon detecting short circuits or continuous firing exceeding 10 seconds.

 

 

Manufacturing Capability

 

Production runs in a dust-free ISO 7 cleanroom environment utilizing automated lines for cell sorting, resistance welding, and e-liquid dispensing.

 
01
 

Capacity

35 automated assembly lines yielding 1.2 million units monthly.

 
02
 

Core Machinery

High-speed laser welding units, multi-axis automatic screw-driving robots, and pneumatic fluid dispensers calibrated to $\pm 0.02mL$ accuracy.

 
03
 

Traceability

Laser-etched UID matrix codes on each chassis link directly to raw material batch logs, component supplier certificates, and production timestamps.

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Quality Control

Incoming materials undergo rigorous sampling based on international quality acceptance standards.

 
 

Component Testing

Battery cells undergo 48-hour aging tests and capacity sorting; e-liquids are analyzed via High-Performance Liquid Chromatography (HPLC) for purity and heavy metal profiles.

 
 
 

Line Inspections

Automated Optical Inspection (AOI) verifies solder joint integrity on PCB assemblies.

 
 
 

Finished Goods Audit

Random sampling subjects finished units to negative pressure chamber tests (simulating 35,000 ft altitude leaks), drop impact tests (1.5m steel surface), and salt spray corrosion tests (48 hours).

 

 

QQ Bang 250K Puffs Disposable Vape

 

Compliance & Documentation

Regulatory Support: Documentation packages include Toxicological Risk Assessments (TRA), emissions test reports, CE declarations, RoHS reports, and Material Safety Data Sheets (MSDS) for battery cells and formulations.


Market Access: Formulations and hardware designs are engineered to meet strict international market notification requirements and scientific standards frameworks.

 

OEM / ODM Support

 

 

OEM Services

Custom shell tooling, injection molding color matching via Pantone references, custom firmware programming for LED indicators, and tailored packaging lines.

 

ODM Services

Rapid prototyping utilizing pre-tested internal chassis variants. Turnaround from design sign-off to pilot run takes 25 business days.

 

Minimum Order Quantity (MOQ)

3,000 units per SKU for standard ODM variants; 10,000 units for custom OEM tooling configurations.

 

 

Ordering Information

 

 

 

Standard Lead Time: 15 to 25 business days following deposit receipt and artwork approval.

 
 

Shipping Terms: EXW, FOB, or DDP via designated freight forwarders. Packaging utilizes UN-certified cartons compliant with lithium battery transport regulations (IATA Packing Instruction 966).

 
 

Payment Terms: 30% T/T advance, 70% balance prior to dispatch after third-party independent inspection.

 

 

Frequently Asked Questions

 

 

Q: What is the defect rate during mass production and how do you handle replacements?

A: Factory defect thresholds are maintained below 0.3% for functional electronics and zero leakage upon arrival. Replacement units or corresponding credit notes are issued for documented defect rates exceeding the 0.5% agreed Acceptable Quality Limit (AQL) in the subsequent shipment.

Q: Can nicotine strength and e-liquid formulations be adjusted for specific regional markets?

A: Formulations are mixed in-house using USP-grade vegetable glycerin, propylene glycol, and high-purity nicotine salts. Formulations comply with local jurisdiction limits, such as strict regional volume caps or custom concentrations for destination markets.

Q: How do you prevent leakage during air freight transport?

A: Reservoirs utilize a dual-isolation structure where the e-liquid is sealed separately from the coil chamber via a peel-off silicone tab or pressure-balanced airflow plug, preventing leakage induced by cabin pressure differentials during air transit.

Q: What is the protocol for managing firmware and battery safety compliance?

A: Lithium-ion cells are sourced exclusively from Tier-1 manufacturers providing UN38.3 test summaries. Integrated circuit boards feature overcharge, over-discharge, and short-circuit protection, verified via thermal imaging during stress testing.

Q: What is the minimum lead time for custom mold development in OEM projects?

A: Tooling fabrication, 3D printing validation, and initial functional sample delivery require 30 to 35 calendar days following 2D/3D CAD file finalization.

Q: Are third-party factory audits permitted prior to contract execution?

A: On-site facility inspections by independent auditors or client quality teams are accommodated with 5 business days' prior notice.

As one of the leading disposable vape manufacturers and suppliers in China, we warmly welcome you to wholesale bulk disposable vape made in China here from our factory. All customized products are with high quality and competitive price. Contact us for quotation.

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